Training to operate machinery through simulation

Published April 19th, 2010 - 03:28 GMT
Al Bawaba
Al Bawaba

Machine operator training in the building and public works sector usually requires specialized and costly equipment. To address this issue while training operators swiftly and in complete safety, ACREOS has developed an innovative instructional solution: a platform for learning to operate machinery through simulation. A truly professional tool, this single platform can simulate three types of public works equipment: a hydraulic excavator, a dumper truck or articulated wheel loader and two types of lifting equipment: a mobile crane or a tower crane.

The prime aim of the ACREOS simulator is to enable novices to learn the automatisms of machine operation serenely and in complete safety, and thereby acquire the necessary reflexes. The learner sits on an adjustable seat and finds himself immersed in a very realistic environment, using controls identical to those found on the simulated equipment. The simulation is viewed on a large high-definition screen or video projector. A robust but upgradeable chassis and adapted computer, multimedia and electronic racks complete the system. A touch screen provides a user-friendly interface that requires no particular computing skills.

Language skills are not required to use the ACREOS simulator. All functions are performed via the touch screen, driven by software specially designed with the user in mind.

The platform can be used very early on by the learner, who can acquire the knowledge without any outside help. A series of modules comprising a wealth of graded exercises gradually increase the requisite degree of dexterity or the reflex movements that need to be learnt, with a steady learning curve. When the exercises have been completed, the simulator shows the learner’s measurable and quantifiable results. These results can be saved then processed for subsequent interpretation with the instructor. Dedicated software also manages the interpretation of the output (results) and controls the instructional learning rate.

This instructional system can be configured in several languages (German, English, Spanish, French, Dutch, and Greek) and can include others such as Italian, Portuguese, Arabic, etc. It can also host specific course material and written or image data that the organization wishes to put at the trainee’s disposal.

Available in two versions, single or multiple-machine, optional modules can be added to the standard model according to need. The modular flexibility of ACREOS simulators ensures software upgradeability as well as developments for new simulated machines. For instance, a single-machine platform can be upgraded to a multiple-machine one, thus allowing one to host new machines that were not needed at the time of the initial purchase.
 
There are many advantages to using a simulation platform for training purposes. Not only does it lower the learner’s stress levels, it also speeds up the learning process. Studies have shown a 70 to 75% reduction in the time needed to coordinate movements. For instance, only 6 to 8 hours are needed simply to “master” the controls on the simulator, against 24 hours spent on a hydraulic excavator. There is no risk of causing physical damage, and since the simulator is electrically powered, it causes no wear and tear, incurs no fuel costs and is pollution-free. Since it is designed for self-learning, it does not mobilize any instructors and lets the learner progress at its own rhythm.

 

ACREOS, which is looking for distributors in Europe and the Middle East, will be demonstrating its training platforms at the BAUMA trade fair in Munich from 19 to 25 April 2010.

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